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Millermatic® 141

PRODUCT LITERATURE
Spec Sheet (ENG)
Spec Sheet (SPA)
Spec Sheet (FRE)
 
PROCESSES MIG (GMAW) 
MATERIAL TYPE
Max 3/16 in (4.8 mm)
Mild Steel
 
Min 24 ga (0.8 mm)
Max 14 ga (1.9 mm)
Aluminum
 
 
Min 18 ga (1.2 mm)
* w/SPOOLMATE 100 SERIES
GENERAL SPECIFICATIONS Input PowerRequires 1-Phase power
120V, 20 Amps, 60 Hz
Rated Output90 Amps at 18.5 VDC, 20% duty cycle
Welding Amperage Range30 - 140 Amps
Wire Speed15 - 136 IPM (0.4 - 9.1 m/min)
Net Weight51lb (23.1 kg)
MaxOpenCircuitVoltage30
WireDiameter Capacity.024 - .030 in (0.6 - 0.8 mm) Solid Steel
.024 - .030 in (0.6 - 0.8 mm) Stainless
.030 - .035 in (0.8 - 1.2 mm) Flux Cored
MaxSpoolSize Capacity8 in (203 mm)
DimensionsH: 12.5 in. (318 mm)
W: 11.25 in. (286 mm)
D: 20.5 in. (521 mm)

Millermatic® 252

PRODUCT LITERATURE
Spec Sheet (ENG)
Spec Sheet (SPA)
Spec Sheet (FRE)
Aluminum Systems Brochure
 
PROCESSES MIG (GMAW) 
Flux Cored (FCAW) 
MATERIAL TYPE
Max 1/2 in (13 mm)
Mild Steel
 
Min 22 ga (0.9 mm)
Max 3/8 in (9.5 mm)
Aluminum
 
Min 14 ga (1.9 mm)
* w/SPOOLMATIC-30A
GENERAL SPECIFICATIONS Input PowerRequires 1-Phase power
Rated Output
200 Amps at 28 VDC, 60% duty cycle
250 Amps at 28 VDC, 40% duty cycle
Welding Amperage Range30 - 300 Amps
Wire Speed50 - 700 IPM (1.3 - 17.8 m/min)
Net Weight207 lb (94 kg)
WireDiameter Capacity
.023 - .045 in (0.6 - 1.2 mm) Solid Steel
.023 - .045 in (0.6 - 1.2 mm) Stainless
.030 - .045 in (0.8 - 1.2 mm) Flux Cored
MaxSpoolSize Capacity12 in (305 mm)

Millermatic® 350P

PRODUCT LITERATURE
Spec Sheet (ENG)
Aluminum Systems Brochure
 
PROCESSES MIG (GMAW) 
Pulsed MIG (GMAW-P) 
Flux Cored (FCAW) 
MATERIAL TYPE
Max 1/2 in (13 mm)
Mild Steel
 
Min 24 ga (0.8 mm)
Max 1/2 in (13 mm)
Aluminum
 
Min 18 ga (1.2 mm)
* w/XR-Aluma-Pro™ Push/Pull Gun
GENERAL SPECIFICATIONS Input PowerRequires 1- or 3-Phase power
Rated Output300 Amps at 32 VDC, 60% duty cycle, 1- or 3-Phase
Welding Amperage Range25 - 400 Amps
Wire Speed50 - 700 IPM (1.3 - 17.8 m/min)
Net Weight181 lb (82 kg)
WireDiameter Capacity
.023 - .045 in (0.6 - 1.2 mm) Solid Steel
.030 - .045 in (0.8 - 1.2 mm) Stainless
.035 - .047 in (0.9 - 1.2 mm) Aluminum
.035 - .052 in (0.9 - 1.3 mm) Metal-Core
.030 - .052 in (0.8 - 1.3 mm) Flux Cored
MaxSpoolSize Capacity12 in (305 mm)

Millermatic® 350P Aluminum

PRODUCT LITERATURE
Spec Sheet (ENG)
Aluminum Buyers Guide
 
PROCESSES MIG (GMAW) 
Pulsed MIG (GMAW-P) 
MATERIAL TYPE
Max 1/2 in (13 mm)
Aluminum
 
Min 18 ga (1.2 mm)
GENERAL SPECIFICATIONS Input PowerRequires 1- or 3-Phase power
Rated Output300 Amps at 32 VDC, 60% duty cycle, 60Hz, 1- or 3-Phase
Welding Amperage Range25 - 400 Amps
Wire Speed50 – 800 IPM (1.3 – 20 m/min.) with Push-Pull Gun
Net Weight181 lb. (82 kg)
WireDiameter CapacityAluminum .035-, .040- and .047-in. (0.9, 1.0 and 1.2 mm)
MaxSpoolSize Capacity12 in (305 mm)
Dimensions
H: 34 in. (863 mm)
W: 19 in. (483 mm)
D: 41 in. (1041 mm)

AlumaFeed® Aluminum

XR AlumaFeed

Input Power

  • 24 VAC, 50/60 Hz

Wire Feed Speed

  • 50 - 900 IPM (1.8 - 20 m/min)

Net Weight

  • 42.5 lb (19.2 kg)

Dimensions

  • H: 16 in (406 mm)
  • W: 9.5 in (241 mm)
  • D: 21.25 in (540 mm)

 

AlumaPower 350 MPa

Input Power

  • 3- or 1-Phase Power, 208-575 VAC, 50/60 Hz

Rated Output

  • 10-38 V, 5-425 A

Net Weight

  • 80 lb (36.3 kg)

Dimensions

  • H: 17 in (432 mm)
  • W: 12.5 in (318 mm)
  • D: 24 in (610 mm)

 

AlumaPower 450 MPa

Input Power

  • 3-Phase Power, 230/460 VAC, 60 Hz

Rated Output

  • 10-38 V, 15-600 A

Net Weight

  • 122 lb (55.3 kg)

Dimensions

  • H: 17.25 in (438 mm)
  • W: 14.5 in (368 mm)
  • D: 27.125 in (689 mm)

Dynasty® 280

PRODUCT LITERATURE
Spec Sheet (ENG)
Brochure
Dynasty 280 Quick Reference Guide [PDF]
Dynasty 280 DX Quick Reference Guide [PDF]
 
PROCESSES TIG (GTAW) DC 
TIG (GTAW) AC 
Pulsed TIG (GTAW-P) DC 
Pulsed TIG (GTAW-P) AC - Not available on Base model 
Stick (SMAW) DC 
Stick (SMAW) AC 
Air Carbon Arc Cutting and Gouging (CAC-A) 
MATERIAL TYPE
Max 3/8 in (9.5 mm)
Steel
 
Min 0.004 in (0.1 mm)
Max 3/8 in (9.5 mm)
Aluminum
 
Min 0.012 in (0.3 mm)
GENERAL SPECIFICATIONS Input Power208-575 V, 3- or 1-Phase Power
Rated Output
TIG:    235 A at 19.4 V, 60% Duty Cycle (1 or 3-Phase)
 
Stick:  180 A at 27.2 V, 60% Duty Cycle (1-Phase)
           200 A at 28 V, 60% Duty Cycle (3-Phase)
Welding Amperage Range1 - 280 Amps (DC)
2 - 280 Amps (AC)
Net Weight52 lb (23.6 kg)

Dynasty® 350

PRODUCT LITERATURE
Spec Sheet - English
Spec Sheet - Spanish
Quick Reference Sheet - English
Quick Reference Sheet - Spanish
Quick Reference Sheet - French
 
PROCESSES TIG (GTAW) DC 
TIG (GTAW) AC 
Pulsed TIG (GTAW-P) AC 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) DC 
Stick (SMAW) AC 
Air Carbon Arc Cutting and Gouging (CAC-A) 
MATERIAL TYPE
Max 5/8 in (15.9 mm)
Steel
 
Min 0.012 in (0.3 mm)
Max 5/8 in (15.9 mm)
Aluminum
 
Min 0.015 in (0.38 mm)
GENERAL SPECIFICATIONS Input Power208-575 V, 3- or 1-Phase Power
Rated Output3-Phase: 300 A at 32 V, 60% Duty Cycle
Single-Phase: 225 A at 29 V, 60% Duty Cycle
Welding Amperage Range3 - 350 Amps
Net Weight135.5 lb (61 kg) 268.5 lb (122 kg), with TIGRunner®

Dynasty® 700

PRODUCT LITERATURE
Spec Sheet - English
Spec Sheet - Spanish
Quick Reference Sheet - English
Quick Reference Sheet - Spanish
Quick Reference Sheet - French
 
PROCESSES TIG (GTAW) DC 
TIG (GTAW) AC 
Pulsed TIG (GTAW-P) AC 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) DC 
Stick (SMAW) AC 
Air Carbon Arc Cutting and Gouging (CAC-A) 
MATERIAL TYPE
Max 1 in (25.4 mm)
Steel
 
Min 0.020 in (0.5 mm)
Max 1 in (25.4 mm)
Aluminum
 
Min 0.020 in (0.5 mm)
GENERAL SPECIFICATIONS Input PowerRequires 3- or 1-Phase Power
Rated Output500 A at 40 V, 100% Duty Cycle (3-Phase) 
450 A at 38 V, 60% Duty Cycle (1-Phase)
Welding Amperage Range5-700 A; Auto-Line - 208–575 V (±10%), 1- or 3-Phase
Net Weight198 lb (90 kg)

Syncrowave 210

PRODUCT LITERATURE
Spec Sheet (ENG)
Spec Sheet (FRE)
Quick Reference Guide (ENG)
Quick Reference Guide (FRE)
MIG Quick Reference Guide (ENG)
TIG Comparision Chart
 
PROCESSES MIG (GMAW) 
TIG (GTAW) DC 
TIG (GTAW) AC 
Pulsed TIG (GTAW-P) AC 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) DC 
Flux Cored (FCAW) 
MATERIAL TYPE
Max 1/4 in (6.4 mm)
Steel
 
Min 0.020 in (0.5 mm)
Max 1/4 in (6.4 mm)
Aluminum
 
Min 0.020 in (0.5 mm)
GENERAL SPECIFICATIONS Input Power120-240 Volts, 1-Phase, 50/60 Hz
Rated OutputTIG
DC TIG: 125 Amps at 15 V, 60% Duty Cycle 
AC TIG: 114 Amps at 14.6 V, 60% Duty Cycle

Stick
DC Stick: 90 Amps at 23.6 V, 60% Duty Cycle
Welding Amperage Range5-210 Amps
Net Weight133.5 lb (61 kg)
WireDiameter Capacity.024 - .035 in (aluminum, steel, stainless steel, flux cored)
MaxSpoolSize Capacity4 in (102 mm)

Syncrowave® 250 DX

PRODUCT LITERATURE
Spec Sheet - English
Spec Sheet - Spanish
Printable Overview
 
PROCESSES TIG (GTAW) DC 
TIG (GTAW) AC 
Pulsed TIG (GTAW-P) DC 
Pulsed TIG (GTAW-P) AC - Not available on Base model 
Stick (SMAW) DC 
Stick (SMAW) AC 
Air Carbon Arc Cutting and Gouging (CAC-A) 
MATERIAL TYPE
Max 1/2 in (12.7 mm)
Steel
 
Min 0.012 in (0.3 mm)
Max 3/8 in (9.5 mm)
Aluminum
 
Min 0.015 in (0.4 mm)
GENERAL SPECIFICATIONS Input Power1-Phase Power
Rated Output250 A at 30 VAC, 40% Duty Cycle
200 A at 28 VAC, 60% Duty Cycle
Welding Amperage Range3 - 310 Amps
Net Weight378 lb (172 kg)

Syncrowave® 350 LX

PRODUCT LITERATURE
Spec Sheet - English
Spec Sheet - Spanish
Printable Overview
 
PROCESSES TIG (GTAW) DC 
TIG (GTAW) AC 
Pulsed TIG (GTAW-P) AC 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) DC 
Stick (SMAW) AC 
Air Carbon Arc Cutting and Gouging (CAC-A) 
MATERIAL TYPE
Max 5/8 in (15.9 mm)
Steel
 
Min 0.012 in (0.3 mm)
Max 1/2 in (12.7 mm)
Aluminum
 
Min 0.015 in (0.4 mm)
GENERAL SPECIFICATIONS Input Power1-Phase Power
Rated Output350 A at 34 VAC, 40% Duty Cycle
300 A at 32 VAC, 60% Duty Cycle
Welding Amperage Range3 - 400 Amps
Net Weight496 lb (225 kg)

Maxstar® 150 STH

PRODUCT LITERATURE
Spec Sheet (ENG)
Spec Sheet (SPA)
 
PROCESSES TIG (GTAW) DC 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) DC 
MATERIAL TYPE
Max 3/16 in (4.8 mm)
Steel
 
Min 0.020 in (0.5 mm)
GENERAL SPECIFICATIONS Input Power115/230 Volts, 1-Phase, 50/60 Hz
Rated OutputTIG 115V  150 Amps at 16 VDC, 30% Duty Cycle
TIG 230V  150 Amps at 16 VDC, 30% Duty Cycle
 
Stick 115V   100 Amps at 24 VDC, 35% Duty Cycle
Stick 230V   150 Amps at 26 VDC, 30% Duty Cycle
Welding Amperage RangeTIG 115V  5 - 150 Amps
TIG 230V  5 - 150 Amps
 
Stick 115V   20 - 100 Amps
Stick 230V   20 - 150 Amps
Net Weight13.7 lb (6.2 kg)
MaxOpenCircuitVoltage90

Maxstar® 150 STL

PRODUCT LITERATURE
Spec Sheet (ENG)
Spec Sheet (SPA)
 
PROCESSES TIG (GTAW) DC 
Stick (SMAW) DC 
MATERIAL TYPE
Max 3/16 in (4.8 mm)
Steel
 
Min 0.020 in (0.5 mm)
GENERAL SPECIFICATIONS Input Power115/230 Volts, 1-Phase, 50/60 Hz
Rated Output
TIG 115V  150 Amps at 16 VDC, 30% Duty Cycle
TIG 230V  150 Amps at 16 VDC, 30% Duty Cycle
 
Stick 115V  100 Amps at 24 VDC, 35% Duty Cycle
Stick 230V  150 Amps at 26 VDC, 30% Duty Cycle
Welding Amperage Range
TIG 115V   5 - 150 Amps
TIG 230V   5 - 150 Amps
 
Stick 115V  20 - 100 Amps
Stick 230V  20 - 150 Amps
Net Weight13.7 lb. (6.2 kg)
MaxOpenCircuitVoltage90

CST™ 280

Input Power

  • Requires 3- or 1-Phase Power

Rated Output

  • 3 ph: 280A @ 31.2V, 35% duty cycle
  • 3 ph: 200A @ 28V, 100% duty cycle
  • 1 ph: 200A @ 28V, 50% duty cycle
  • 1 ph: 150A @ 26V, 100% duty cycle

Welding Amperage Range

  • 5- 200 Amps- 1 phase
  • 5- 280 Amps- 3 phase

Net Weight

  • 41 lb (18.6 kg)

Dialarc® 250 AC/DC

Input Power

  • Requires 1-Phase Power

Rated Output

  • AC/DC: 225 A at 29 VAC, 30% Duty Cycle
  • AC/DC: 175 A at 27 VAC, 50% Duty Cycle

Welding Amperage Ranges

  • AC: Low: 35 - 165, High: 105-300 Amps
  • DC: Low: 35 - 155, High: 90-265 Amps

Net Weight

  • 365 lb (166 kg), w/ Power Factor Correction
  • 360 lb (163 kg), w/out Power Factor Correction

Gold Star® 452

Input Power

  • Requires 3-Phase Power

Rated Output

  • 450 A at 38 VDC, 60% Duty Cycle

Welding Amperage Range

  • 20 - 590 Amps

Net Weight

  • 404 lb (183 kg)

Gold Star® 652

Input Power

  • Requires 3-Phase Power

Rated Output

  • 650 A at 44 VDC, 60% Duty Cycle

Welding Amperage Range

  • 50 - 850 Amps

Net Weight

  • 505 lb (229 kg)

Maxstar® 200 STR

Input Power

  • 3-Phase or 1-Phase Power

Rated Output

  • Stick: 150 A at 26 V, 60% Duty Cycle (1 or 3 Phase)
  • Stick: 125 A at 25 V, 50% Duty Cycle (1-Phase)
  • Stick: 90 A at 24 V, 100% Duty Cycle (1-Phase)
  • TIG: 175 A at 17 V, 60% Duty Cycle (1 or 3 Phase)
  • TIG: 150 A at 16 V, 70% Duty Cycle (1-Phase)
  • TIG: 110 A at 15 V, 100% Duty Cycle (1-Phase)

Welding Amperage Range

  • 1 - 200 Amps

Net Weight

  • 32 lb (14.5 kg)

Maxstar® 350

PRODUCT LITERATURE
Spec Sheet - English
Spec Sheet - Spanish
 
PROCESSES TIG (GTAW) DC 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) DC 
Air Carbon Arc Cutting and Gouging (CAC-A) 
MATERIAL TYPE
Max 5/8 in (15.9 mm)
Steel
 
Min 0.012 in (0.3 mm)
GENERAL SPECIFICATIONS Input Power208-575 V, 3- or 1-Phase Power
Rated Output300 A at 32 V, 60% Duty Cycle (3-Ph)
225 A at 29 V, 60% Duty Cycle (1-Ph)
Welding Amperage Range3 - 350 Amps
Net Weight135.5 lb (61 kg), w/o Aux Power 268.5 lb (122 kg), with TIGRunner®

Maxstar® 280

PRODUCT LITERATURE
Spec Sheet (ENG)
Brochure
 
PROCESSES TIG (GTAW) DC 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) DC 
Air Carbon Arc Cutting and Gouging (CAC-A) 
MATERIAL TYPE
Max 3/8 in (9.5 mm)
Steel
 
Min 0.004 in (0.1 mm)
GENERAL SPECIFICATIONS Input Power208-575 V, 3- or 1-Phase Power
Rated Output

TIG:    235 A at 19.4 V, 60% Duty Cycle (1 or 3-Phase)

Stick:  180 A at 27.2 V, 60% Duty Cycle (1-Phase)
           200 A at 28 V, 60% Duty Cycle (3-Phase)

Welding Amperage Range1 - 280 Amps
Net Weight47 lb (21.3 kg)

Thunderbolt® XL 225 AC

PRODUCT LITERATURE
Spec Sheet ENG
Spec Sheet SPA
Spec Sheet FRE
 
PROCESSES Stick (SMAW) 
GENERAL SPECIFICATIONS Input Power230 Volts, 1-Phase, 50/60 Hz
MaxOpenCircuitVoltage80
APPLICATIONS Farm and Ranch

Shopmate™ 300 DX

Input Power

  • Requires 1- phase power (primary power cord not included)

Rated Output

  • 250 Amps at 30 VDC, 60% duty cycle
  • 300 Amps at 32 VDC, 40% duty cycle

Voltage Range (CV Mode)

  • 10-35 VDC

Amperage Range (CC Mode)

  • 5-400 A

Max. Open-Circuit Voltage

  • 80 VDC

Net Weight

  • 177 lb (80.3 kg)

Maxstar® 700

PRODUCT LITERATURE
Spec Sheet - English
Spec Sheet - Spanish
 
PROCESSES TIG (GTAW) DC 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) DC 
Air Carbon Arc Cutting and Gouging (CAC-A) 
MATERIAL TYPE
Max 1 in (25.4 mm)
Steel
 
Min 0.020 in (0.5 mm)
GENERAL SPECIFICATIONS Input Power3- or 1-Phase Power
Rated Output500 A at 40 V, 100% Duty Cycle (3-Phase) 
450 A at 38 VAC, 60% Duty Cycle (1-Phase)
Welding Amperage Range5-700 A; Auto-Line - 208–575 V (±10%), 1- or 3-Phase
Net Weight198 lb (90 kg)

Big Blue® 350 PipePro®

PRODUCT LITERATURE
Spec Sheet
Service Truck Installation Drawing
Big Blue Selection Guide—USA models
 
PROCESSES MIG (GMAW) 
DC TIG (DC GTAW) 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Carbon Arc Cutting and Gouging (CAC-A) 
GENERAL SPECIFICATIONS Input PowerDiesel Fuel
Rated Output

300 A, 32 VDC, 100% Duty Cycle

350 A, 27 VDC, 100% Duty Cycle

400 A, 24 VDC, 100% Duty Cycle

Welding Amperage Range
Stick/TIG: 20-400 Amps
 
MIG/FCAW: 14-40 Volts
Net WeightCAT - 1063 lb. (482 kg) Mitsubishi - 1018 lb. (462 kg)
Generator Power 104DegF
Peak: 12,000 Watts
Continuous: 10,000 Watts
MaxOpenCircuitVoltage85 VDC
Engine
Caterpillar C1.5T, 3-Cylinder, Liquid-Cooled Industrial Engine, 24.7 HP, 1500-1800 RPM, EPA Tier 4i Compliant.
 
Mitsubishi S4L2, 4-Cylinder, Liquid-Cooled Industrial Engine, 24.7 HP, 1500-1800 RPM, EPA Tier 4i Compliant.
Fuel Capacity & Fuel Type
Caterpillar C1.5T: 
Fuel - 11.5 gal. (43.5 L)
Oil - 5.9 qt. (5.6 L)
Coolant - 7.2 (6.8 L)
 
Mitsubishi S4L2:
Fuel - 11.5 gal. (43.5 L)
Oil - 5.8 qt. (5.5 L)
Coolant - 10 qt. (9.5 L)
Dimensions
Height: 32 in. (813 mm)
Width: 26.25 in. (667 mm)
Depth: 56 in. (1422 mm)
Sound Level
CAT: 70.7 dB
Mitsubishi: 72.1

Thunderbolt® XL 225/150 AC/DC

PRODUCT LITERATURE
Spec Sheet ENG
Spec Sheet SPA
Spec Sheet FRE
 
PROCESSES Stick (SMAW) 
GENERAL SPECIFICATIONS Input Power230 Volts, 1-Phase, 50/60 Hz
Rated OutputAC 225 Amps at 25 VDC, 20% Duty Cycle at 60 Hz (15%, 50 Hz)
DC 150 Amps at 25 VDC, 20% Duty Cycle at 60 Hz (15%, 50 HZ)
Welding Amperage RangeAC 30 - 235
DC 30 - 160
MaxOpenCircuitVoltage80
APPLICATIONS Farm and Ranch 

Big Blue® 450 Duo CST

PRODUCT LITERATURE
Spec Sheet
Dual Operator Benefits Brochure
Service Truck Installation Drawing
Big Blue Selection Guide—USA models
 
PROCESSES DC TIG (DC GTAW) 
Stick (SMAW) 
Air Carbon Arc Cutting and Gouging (CAC-A) 
GENERAL SPECIFICATIONS Input PowerDiesel Fuel
Rated Output
175 A, 27 VDC, 100% Duty Cycle - Separate (Dual Outputs)
350 A, 27 VDC, 100% Duty Cycle - Paralleled (Combined)
Welding Amperage Range

DC Stick/TIG
5-225 Amps (Each Side)
5-280 Amps (One Side Only)
10-450 Amps (Paralleled)

Net Weight1064 lb. (483 kg.)
Generator Power 104DegF1-Phase: 10,000 Watts Continuous
MaxOpenCircuitVoltage77 VDC
EngineMitsubishi S4L2, 4-Cylinder, Liquid-Cooled Industrial Diesel Engine, 24.7 HP, 1890 RPM, EPA Tier 4i compliant.
Fuel Capacity & Fuel Type
Fuel: 11.5 gal. (43.5 L)
Oil: 6.3 qt. (6 L)
Coolant: 10 qt. (9.5 L)
Dimensions
Height: 32 in. (813 mm)
Width: 26.25 in. (667 mm)
Depth: 56 in. (1422 mm)
Sound Level72.2 dB (97 Lwa)
ConnectionsTweco

Big Blue® 400 Pro

PRODUCT LITERATURE
Spec Sheet
Service Truck Installation Drawing
Diesel Brochure
Big Blue Selection Guide—USA models
 
PROCESSES MIG (GMAW) 
DC TIG (DC GTAW) 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
Air Carbon Arc Cutting and Gouging (CAC-A) - capable 1/4" carbons, rated 3/16" carbons 
GENERAL SPECIFICATIONS Input PowerDiesel Fuel
Rated Output

300 A, 32 VDC, 100% Duty Cycle

350 A, 27 VDC, 100% Duty Cycle

400 A, 24 VDC, 100% Duty Cycle

Welding Amperage RangeStick/TIG: 20-400 A
MIG/FCAW: 14-40 V
Net WeightKubota: 950 lb. (431 kg)
Mitsubishi: 993 lb. (450 kg)
Generator Power 104DegF
Peak: 12,000 watts
Continuous: 10,000 watts
MaxOpenCircuitVoltage85 VDC
Engine
Kubota V1505, 4-Cylinder, Liquid-Cooled Industrial Diesel Engine, 20.2 HP, 1500-1800 RPM, EPA Tier 4 Compliant.
 
Mitsubishi S4L2, 4-Cylinder, Liquid-Cooled Industrial Diesel Engine, 24.7 HP, 1500-1800 RPM, EPA Tier 4 Compliant. 
Fuel Capacity & Fuel Type
Fuel - 11.5 gal. (43.5 L)
Oil - 6.3 qt. (6 L)
Coolant - 10 qt. (9.5 L)
Dimensions
Height: 32 in. (813 mm)
Width: 26.25 in. (667 mm)
Depth: 56 in. (1422 mm)
Sound Level
Kubota: 71.6 dB (96 Lwa)
Mitsubishi: 72.1 dB (97 Lwa)

Big Blue® 800 Duo Air Pak

PRODUCT LITERATURE
Spec Sheet (ENG)
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
Big Blue Selection Guide—USA models
 
PROCESSES MIG (GMAW) 
DC TIG (DC GTAW) 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
Air Carbon Arc Cutting and Gouging (CAC-A) 
Submerged Arc (SAW) 
Stud Welding 
Compressed Air 
GENERAL SPECIFICATIONS Rated Output

Stick/TIG:
Separate (Dual Outputs)
400A at 36V, 100% Duty Cycle

Paralleled (Combined)
700A at 44V, 100% Duty Cycle
800A at 38V, 100% Duty Cycle

MIG/FCAW:
Separate (Dual Outputs)
400A at 34V, 100% Duty Cycle

Paralleled (Combined)
750A at 40V, 100% Duty Cycle
800A at 38V, 100% Duty Cycle

Welding Amperage Range

Single Weld Mode: CC: 40-800 A, CV: 14-40 V
Dual Weld Mode: CC: 20-400 A, CV 14-40 V

Net Weight2095 lb. (968.4 kg)
Generator Power 104DegF3-Phase: 27,000 watts peak, 20,000 watts continuous
1-Phase: 15,000 watts peak, 12,000 watts continuous
MaxOpenCircuitVoltage85 VDC (15 VDC when voltage reducing device is activated)
Engine

T4F Model:                                                                                           Deutz TD2.9 L4, 4-Cylinder, Turbo-Charged Liquid-Cooled Industrial Diesel Engine, 65.7 HP, 1350-1800 RPM.

T4i Model: Deutz TD2011L04o, 4-Cylinder, Turbo-Charged          Liquid-Cooled Industrial Diesel Engine, 63.4 HP, 1350-1800 RPM.

Fuel Capacity & Fuel Type
Fuel: 25 gal. (95 L)
Oil: 8.5 qt. (8 L)
Coolant: 16 qt. (15.2 L)
Dimensions

H: 46 in. (1168 mm) / 53.5 in. (1359 mm) to top of exhaust

W: 28.5 in. (724 mm)

D: 69.5 in. (1765 mm)

Sound Level

Idle: 71.3 dB (96.1 Lwa)

Weld (800 A Load): 78.9 dB (103.7 Lwa)

Air Compressor

Ingersoll Rand CE55 G1
100 PSIG (7 bar), 100% Duty Cycle, 4 qt. (3.79 L) Oil Capacity

Free Air Delivery - Idle: 40 CFM / Weld: 60 CFM

Big Blue® 500 Pro

PRODUCT LITERATURE
Spec Sheet (ENG)
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
Big Blue Selection Guide—USA models
 
PROCESSES MIG (GMAW) 
DC TIG (DC GTAW) 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
Air Carbon Arc Cutting and Gouging (CAC-A) 
GENERAL SPECIFICATIONS Input PowerDiesel Fuel
Rated Output

Deutz D2.9 L4:
400 A at 36 V, 100% Duty Cycle
450 A at 38 V, 60% Duty Cycle
500 A at 38 V, 40% Duty Cycle

Deutz D2011L03i & Perkins 404D.22:
400 A at 36 V, 100% Duty Cycle
450 A at 36 V, 60% Duty Cycle
500 A at 32 V, 40% Duty Cycle

Welding Amperage Range
DC Stick/TIG: 20-500 A
DC MIG/FCAW: 14-40 V
Net WeightDeutz D2.9 L4 - 1800 lb. (816.5 kg)
Perkins 404D.22 - 1530 lb. (694 kg)
Deutz D2011L03i - 1550 lb. (703 kg)
Generator Power 104DegF3-Phase: 21,000 watts peak, 15,000 watts continuous
1-Phase: 15,000 watts peak, 12,000 watts continuous
MaxOpenCircuitVoltage85 VDC (15 VDC with the voltage reducing device activated)
EngineDeutz D2.9 L4: T4F, 4-Cylinder, Liquid-Cooled Industrial Diesel Engine, 34.8 HP, 1350 - 1800 RPM.
Perkins 404D.22:T4F, 4-Cylinder, Liquid-Cooled Industrial Diesel Engine, 32.6 HP, 1350 - 1800 RPM.
Deutz D2011L03i:T4i, 3-Cylinder, Air/Oil-Cooled Industrial Diesel Engine, 32 HP, 1350 - 1800 RPM.
 
Fuel Capacity & Fuel Type
Deutz D2.9 L4:
Fuel: 25 gal. (95 L)
Oil: 8.5 qt. (8 L)
Coolant: 16 qt. (15.2 L)

Perkins 404D.22:
Fuel: 25 gal. (95 L)
Oil: 9 qt. (8.5 L)
Coolant: 9 qt. (8.5 L)

Deutz D2011L03i
Fuel: 25 gal. (95 L)
Oil: 9 qt. (8.5 L)
Coolant: Integrated Oil
Dimensions
Deutz D2.9 L4:
H: 46 in. (1168 mm) / 53.5 in. (1359 mm) to top of exhaust
W: 28.5 in. (724 mm)
D: 69.5 in. (1765 mm)
 
Perkins 404D.22:
H: 42 in. (1067 mm) / 49.5 in. (1257 mm) to top of exhaust
W: 28.5 in. (724 mm)
D: 65.125 in. (1654 mm)
 
Deutz D2011L03i
H: 42 in. (1067 mm) / 49.5 in. (1257 mm) to top of exhaust
W: 28.5 in. (724 mm)
D: 65.125 in. (1654 mm)
Sound Level
Deutz D2.9 L4:
Idle: 71.1 dB (95.9 Lwa)
Weld: 78.3 dB (103.1 Lwa)
 
Perkins 404D.22
Idle: 63.4 dB (88.2 Lwa)
Weld: 72.2 dB (97 LWA)
 
Deutz D2011L03i
Idle: 67 dB (91.8 Lwa)
Weld: 73.6 dB (98.4 Lwa)

Blue Star® 185

PRODUCT LITERATURE
Spec Sheet (ENG)
 
PROCESSES DC TIG (DC GTAW) 
Stick (SMAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
GENERAL SPECIFICATIONS Rated Output
185 Amps at 25 Volts, 20% Duty Cycle
150 Amps at 25 Volts, 100% Duty Cycle
Welding Amperage Range60 - 195 Amps
Net Weight296 pounds (134 kg)
Generator Power 104DegF
Accu-Rated Power
6,500 Watts Peak; 6,200 Watts Continuous
Engine
Gas
13.4 HP at 3,600 RPM
Fuel Capacity & Fuel Type
Fuel capacity:
6.25 gal. (23.7 L)
 
Run time:
Will provide approx. 7.5 hours of run time with a continuous load of 3,000 watts generator power.

Run Time:

Welding at 130 amps (at 30 percent duty cycle), the Blue Star 185 wull run for about 12.8 hours of operation

Bobcat™ 3 Phase Generator

PRODUCT LITERATURE
Spec Sheet (ENG)
Package Selector Guide [PDF]
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
 
PROCESSES MIG (GMAW) 
Non-Critical AC TIG (GTAW) 
DC TIG (DC GTAW) 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
GENERAL SPECIFICATIONS Rated OutputCC/AC Stick/TIG: 200 Amps at 25 Volts
CC/DC Stick/TIG: 210 Amps at 25 Volts
CV/DC MIG/FCAW: 200 Amps at 20 Volts
Welding Amperage Range
CC/AC Stick/TIG: 50-225 Amps
CC/DC Stick/TIG: 50 - 210 Amps
CV/DC MIG/FCAW: 19-28 Volts
Net Weight495 lb (225 kg)
Generator Power 104DegF
Accu-Rated Power 
Three-Phase
11,000 Watts Peak, 10,000 Watts Continuous, 480 VAC
 
Single-Phase
11,000 Watts Peak, 9,500 Watts Continuous, 120/240 VAC
Engine
Gas
Kohler CH 23, 23 HP at 3,600 RPM - 3 year warranty
Note: Engine warranted separately by engine manufacturer
Fuel Capacity & Fuel Type
Fuel Capacity
12 gal (45L)
 

Run Time

  • Welding with an 1/8 inch Stick electrode, 20% Duty Cycle, expect about 20 hours of operation.
  • Under a continuous 4,000 watt generator load, expect approximately 14 hours of run time.

Bobcat™ 225

PRODUCT LITERATURE
Spec Sheet (ENG)
Package Selector Guide
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
 
PROCESSES MIG (GMAW) 
Non-Critical AC TIG (GTAW) 
DC TIG (DC GTAW) 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
GENERAL SPECIFICATIONS Rated OutputCC/AC Stick/TIG: 150 Amps at 25 Volts
CC/DC Stick/TIG: 225 Amps at 25 Volts
CV/DC MIG/FCAW: 200 Amps at 20 Volts
Welding Amperage Range
CC/AC Stick/TIG: 70 - 150 Amps
CC/DC Stick/TIG: 50 - 110 Amps, 70-170 Amps, 80-225 Amps
CV/DC MIG/FCAW: 19-28 Volts
Net Weight485 lb (220 kg)
Generator Power 104DegFAccu-Rated Power 
11,000 Watts Peak, 9,500 Watts Continuous
Engine
Gas
Kohler CH 23, 23 HP at 3,600 RPM - 3 year warranty
Subaru EH 65, 23 HP at 3,600 RPM - 5 year warranty
Note: Engines warranted separately by engine manufacturer
Fuel Capacity & Fuel Type
Fuel Capacity
12 gal (45L)
 

Run Time

  • Welding with an 1/8 inch Stick electrode, 20% Duty Cycle, expect about 20 hours of operation.
  • Under a continuous 4,000 watt generator load, expect approximately 14 hours of run time.

Bobcat 250 LP

PRODUCT LITERATURE
Spec Sheet (ENG)
Package Selector Guide
Truck Installation Drawing - Battery Charger [PDF]
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
 
PROCESSES MIG (GMAW) 
Non-Critical AC TIG (GTAW) 
DC TIG (DC GTAW) 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
Air Carbon Arc Cutting and Gouging (CAC-A) - capable 1/4" carbons, rated 3/16" carbons 
GENERAL SPECIFICATIONS Rated OutputCC/AC Stick/TIG: 225 Amps at 25 Volts
CC/DC Stick/TIG: 250 Amps at 25 Volts
CV/DC MIG/FCAW: 250 Amps at 25 Volts
Welding Amperage RangeCC/AC Stick/TIG: 40 - 250 Amps
CC/DC Stick/TIG: 40- 250 Amps
CV/DC MIG/FCAW: 17-28 Volts
Net Weight501 lb (227 kg)
Generator Power 104DegFAccu-Rated Power 
11,000 Watts Peak, 9,500 Watts Continuous
EngineKohler CH 23, 23 HP at 3,600 RPM - 3 year warranty
Subaru EH 65, 23 HP at 3,600 RPM - 5 year warranty
Note: Engines warranted separately by engine manufacturer

Trailblazer® 275

PRODUCT LITERATURE
Spec Sheet (ENG)
Kicking Gas Brochure
Package Selector Guide
How to Choose Chart
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
 
PROCESSES MIG (GMAW) 
DC TIG (DC GTAW) 
Pulsed TIG (GTAW-P) DC 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
Air Carbon Arc Cutting and Gouging (CAC-A) 
GENERAL SPECIFICATIONS Rated Output
CC/DC Stick/TIG: 275 Amps at 28 Volts, 100% Duty Cycle
 
CV/DC  275 Amps at 28 Volts, 100% Duty Cycle
Welding Amperage Range
CC/DC Stick/TIG: 10 - 275 Amps
CV/DC MIG/FCAW: 10 - 35 Volts
Net WeightTrailblazer 275: 459 lb
Generator Power 104DegF
Peak: 12,000 watts

Continuous: 10,500 watts
 
Excel Power™ (optional): 2400 watts,
20A at 120V
Engine
Kohler, 25 HP twin-cylinder, four-cycle overhead valve, industrial air-cooled, gasoline (carburetor or EFI)
 
Dimensions20" Wide x 28" High x 40.5 inches long

Trailblazer® 302 Air Pak™ - 907549001

Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess weld quality, integrated rotary screw air compressor, and 13,000 watts of generator power for job site tools.

Trailblazer® 302 Air Pak w/cool/sep, GFCI, Elec Fuel Pump - 907549003

Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess weld quality, integrated rotary screw air compressor, and 13,000 watts of generator power for job site tools.

Trailblazer® 302 Air Pak™ w/GFCI, elec fuel pump - 907549

Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess weld quality, integrated rotary screw air compressor, and 13,000 watts of generator power for job site tools.

Trailblazer® 325 Diesel, Excel™ Power - 907566002

Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive technologies – Auto-Speed™ and optional Excel™ power – deliver superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites.

Trailblazer® 325 Diesel, GFCI - 907566

Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive technologies – Auto-Speed™ and optional Excel™ power – deliver superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites.

Trailblazer® 325 (Kohler) - 907510001

Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive Auto-Speed™ technology delivers superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites.

Trailblazer® 325 (Kohler), GFCI - 907510

Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive Auto-Speed™ technology delivers superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites.

Trailblazer® 325 (Kohler) with Electronic Fuel Pump - 907510002

Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive Auto-Speed™ technology delivers superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites.

Trailblazer® 325 EFI (Kohler) - 907512

Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive Auto-Speed™ technology delivers superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites.

Trailblazer® 325 EFI (Kohler) with Batt Chg/Jump and Excel™ power - 907512002

Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive technologies – Auto-Speed™ and optional Excel™ power – deliver superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites. - See more at: https://www.millerwelds.com/equipment/welders/engine-driven/trailblazer-325-engine-driven-welder-m00345#!/?product-options-title=trailblazer-325-efi-kohler-with-batt-chg-jump-and-excel-power-907512002

Trailblazer® 325 EFI (Kohler) with Excel™ power - 907512001

Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive technologies – Auto-Speed™ and optional Excel™ power – deliver superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites.

Trailblazer® 325 EFI (Kohler) with Excel™ power, GFCI - 907512003

Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive technologies – Auto-Speed™ and optional Excel™ power – deliver superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites.

Dimension™ 302 Three-Phase

Input Power

  • Requires 3-Phase Power

Rated Output

  • 300 A at 32 VDC, 100% Duty Cycle

Welding Amperage Range

  • 15 - 375 A, in CC mode
  • 10 - 32 V, in CV mode

Net Weight

  • 361 lb (164 kg)

Dimension™ 650

PRODUCT LITERATURE
Spec Sheet (ENG)
 
PROCESSES MIG (GMAW) 
TIG (GTAW) 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Carbon Arc Cutting and Gouging (CAC-A) 
Submerged Arc (SAW) 
GENERAL SPECIFICATIONS Input Power380/460 VAC, 50/60 Hz, 3-Phase Power
Rated Output650 Amps at 44 VDC, 100% Duty Cycle
Welding Amperage Range15-815 A, 10-65 V

Trailblazer® 325 Diesel - 907566001

Trailblazer® welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive technologies – Auto-Speed™ and optional Excel™ power – deliver superior runtimes, increased fuel efficiency, and improved welder/generator performance. No other compact machine in the 300-amp class delivers more welding power or more auxiliary power with better fuel efficiency and less noise — for productive, profitable, quieter jobsites.

Dimension™ 652 Three-Phase

Input Power

  • Requires 3-Phase Power

Rated Output

  • 650 A at 44 VDC, 100% Duty Cycle

Welding Amperage Range

  • 50 - 815 A, in CC mode
  • 10 - 65 V, in CV mode

Net Weight

  • 545 lb (247 kg)

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