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Big Blue® 500 Pro

PRODUCT LITERATURE
Spec Sheet (ENG)
Truck Installation Drawing [PDF]
Truck Installation Drawing [AutoCAD]
Big Blue Selection Guide—USA models
 
PROCESSES MIG (GMAW) 
DC TIG (DC GTAW) 
Stick (SMAW) 
Flux Cored (FCAW) 
Air Plasma Cutting and Gouging (PAC) with Optional Spectrum Models 
Air Carbon Arc Cutting and Gouging (CAC-A) 
GENERAL SPECIFICATIONS Input PowerDiesel Fuel
Rated Output

Deutz D2.9 L4:
400 A at 36 V, 100% Duty Cycle
450 A at 38 V, 60% Duty Cycle
500 A at 38 V, 40% Duty Cycle

Deutz D2011L03i & Perkins 404D.22:
400 A at 36 V, 100% Duty Cycle
450 A at 36 V, 60% Duty Cycle
500 A at 32 V, 40% Duty Cycle

Welding Amperage Range
DC Stick/TIG: 20-500 A
DC MIG/FCAW: 14-40 V
Net WeightDeutz D2.9 L4 - 1800 lb. (816.5 kg)
Perkins 404D.22 - 1530 lb. (694 kg)
Deutz D2011L03i - 1550 lb. (703 kg)
Generator Power 104DegF3-Phase: 21,000 watts peak, 15,000 watts continuous
1-Phase: 15,000 watts peak, 12,000 watts continuous
MaxOpenCircuitVoltage85 VDC (15 VDC with the voltage reducing device activated)
EngineDeutz D2.9 L4: T4F, 4-Cylinder, Liquid-Cooled Industrial Diesel Engine, 34.8 HP, 1350 - 1800 RPM.
Perkins 404D.22:T4F, 4-Cylinder, Liquid-Cooled Industrial Diesel Engine, 32.6 HP, 1350 - 1800 RPM.
Deutz D2011L03i:T4i, 3-Cylinder, Air/Oil-Cooled Industrial Diesel Engine, 32 HP, 1350 - 1800 RPM.
 
Fuel Capacity & Fuel Type
Deutz D2.9 L4:
Fuel: 25 gal. (95 L)
Oil: 8.5 qt. (8 L)
Coolant: 16 qt. (15.2 L)

Perkins 404D.22:
Fuel: 25 gal. (95 L)
Oil: 9 qt. (8.5 L)
Coolant: 9 qt. (8.5 L)

Deutz D2011L03i
Fuel: 25 gal. (95 L)
Oil: 9 qt. (8.5 L)
Coolant: Integrated Oil
Dimensions
Deutz D2.9 L4:
H: 46 in. (1168 mm) / 53.5 in. (1359 mm) to top of exhaust
W: 28.5 in. (724 mm)
D: 69.5 in. (1765 mm)
 
Perkins 404D.22:
H: 42 in. (1067 mm) / 49.5 in. (1257 mm) to top of exhaust
W: 28.5 in. (724 mm)
D: 65.125 in. (1654 mm)
 
Deutz D2011L03i
H: 42 in. (1067 mm) / 49.5 in. (1257 mm) to top of exhaust
W: 28.5 in. (724 mm)
D: 65.125 in. (1654 mm)
Sound Level
Deutz D2.9 L4:
Idle: 71.1 dB (95.9 Lwa)
Weld: 78.3 dB (103.1 Lwa)
 
Perkins 404D.22
Idle: 63.4 dB (88.2 Lwa)
Weld: 72.2 dB (97 LWA)
 
Deutz D2011L03i
Idle: 67 dB (91.8 Lwa)
Weld: 73.6 dB (98.4 Lwa)

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